CoroTurn® Prime
Tornear en todas las direcciones
Rendimiento
| Componente: | Árbol de ingeniería general |
| Material: | Acero inoxidable súper dúplex, M3.2.Z.AQ (1.4462) |
| Operación: | Desbaste pesado, exterior PrimeTurning™ |
| Máquina: | Gemenis |
+48 %
Incremento de la productividad
| Plaquita | CNMG 190612-QM GC4335 | CP-B1208D-L4 GC4425 |
| vc m/min (pies/min) | 90 | 180 |
| fn mm/r (pulg./r) | 0,6 | 0,9 |
| ap mm (pulg.) | 6 | 3 |
| MRR, cm3/min | 324 | 486 |
| Tiempo de corte, min | 180 | 120 |
| Vida útil, piezas | 0,19 | 0,19 |
| Vida útil, min | 40 | 26 |
Resultado: al aplicar las plaquitas tipo B de segunda generación, la productividad se incrementó en un 48 %.
Rendimiento
| Componente: | Ingeniería general |
| Material: | Acero inoxidable, M1.0.Z.AQ (1.4435) |
| Operación: | Desbaste, PrimeTurning™ exterior |
| Máquina: | Okuma 550 |
+93 %
Incremento de la productividad
| Plaquita | CNMG 190612-QM GC4335 | CP-B1208D-L4 GC4425 |
| vc m/min (pies/min) | 80 | 180 |
| fn mm/r (pulg./r) | 0,4 | 0,9 |
| ap mm (pulg.) | 4,5 | 3 |
| MRR, cm3/min | 144 | 486 |
| Tiempo de corte, min | 180 | 120 |
| Vida útil, piezas | 0,19 | 0,30 |
| Vida útil, min | 25 | 20 |
Resultado: aumento de la productividad del 93 %.
Rendimiento
| Componente: | Piñón de camión |
| Material: | C45, P1.2.Z.AN, sin alear (Mn <1,65 %) 180 HB |
| Operación: | Axial exterior y refrentado |
| Máquina: | Mazak Quick Turn Smart 200 |
+144 %
Incremento de la productividad
| Plaquita | Competencia | Plaquita CoroTurn® Prime tipo B |
| vc m/min (pies/min) | 280 | 280 |
| fn mm/r (pulg./r) | 0,4 | 0,35-1,2 |
| ap mm (pulg.) | 2,5 | 2,5 |
| Tiempo de ciclo (s) | 22 | 9 |
| Vida útil (n.º de piezas) | 95 | 190 |
Utilizar PrimeTurning™ permitió incrementar considerablemente la velocidad y el avance, lo que redujo la duración del ciclo a tan solo 9 segundos.
Un salto cuántico
El método PrimeTurning™ ayudó a un fabricante indio de piezas aeroespaciales a aumentar la productividad y reducir los tiempos de ciclo en un nuevo pedido que exigía trabajar con una calidad de acero difícil de mecanizar.
PrimeTurning™ triplica la productividad del torneado en Godrej Aerospace
Performance
CoroTurn® Prime B-type for rough machining
| Material: | Forged, ASTM B564, CMC 20.21, 250 HB |
| Machine: | Doosan Puma 3100M, Horizontal |
| Coolant: | Emulsion |
+85%
PRODUCTIVITY
PRODUCTIVITY
|
| Competitor | Sandvik Coromant |
|---|---|---|
| Insert | Competitor insert | CoroTurn Prime B-type (CP-B1108-M5 2025) |
| vc m/min (ft/min) | 150 (492) | 150 (492) |
| fn mm/r (inch/r) | 0.3 (.012) | 0.8 (.032) |
| ap mm (inch) | 2 (.079) | 4 (.157) |
| Results | ||
| Total cycle time | 2.42 min | 1.36 min |
| Tool life/edge | 4 pcs | 9 pcs |
Performance
L4 geometry
| Component: | Slicing blade |
| Material: | 100 Cr 6, P1.1.Z.AN (CMC 02.2), 250 HB |
| Operation: | Roughing, continuous cut |
| Machine: | Okuma |
132%
Reduced cycle time
Reduced cycle time
+250%
Tool life
Tool life
|
| Competitor | Sandvik Coromant |
|---|---|---|
| Insert | CNMG 120412 | CP-B1108-L4 GC4325 |
| vc m/min (ft/min) | 350 (1148) | 400 (1300) |
| fn mm/rev (in/rev) | 0.35 (0.014) | 0.8 (0.03) |
| ap mm (inch) | 2 (0.079) | 2 (0.079) |
| Tool life | 13 | 45 |
| Time in cut per component | 58 sec | 25 sec |
Result: The -L4 geometry achieves extremely good chip control and boost the productivity for this thin and slender component.
Performance
Increased chip control and superior surface finish
| Component: | Ball bearing ring, internal diameter 300 mm (11.811 inch) |
| Material: | CMC 02.2 |
| Operation: | Internal turning |
| Machine: | EMAG vertical lathe |
| Roughing | Finishing | |
|---|---|---|
| Tool | SL-CP-25BR-40C | SL-CP-30AR-11C |
| Insert | CP-B1108-M5 4325 | CP-A1108-L5W 4325 |
| ap mm (inch) | 2 (0.079) | 1 (0.039) |
| fn mm/rev (in/rev) | 0.8 (0.031) | 0.4 (0.016) |
| vc, m/min (ft/min) | 250 (820) | 250 (820) |
Result: The customer could see that the chips were easily evacuated from the hole resulting in increased chip control and better surface finish. Seeing the result, the customer directly decided to implement CoroTurn® Prime SL heads to the complete production line.
Performance
CoroTurn® Prime A-type for light roughing, finishing and profiling
| Component: | Hub |
| Material: | Cast, SAE 1045, CMC 02.1, 207 HB |
| Machine: | Gildemeister CTV 250, Horizontal |
| Coolant: | Emulsion |
+59%
PRODUCTIVITY
PRODUCTIVITY
| Competitor | Sandvik Coromant | |
|---|---|---|
| Insert | Competitor insert | CoroTurn Prime A-type (CP-A1108-L5 4325) |
| vc m/min (ft/min) | 300 (984) | 300 (984) |
| fn mm/r (inch/r) | 0.25 (.010) | 0.4 (.016) |
| ap mm (inch) | 1.5 (.059) | 3 (.118) |
| Results (Tool 1/Tool 2) | ||
| Total cycle time | 13/59 sec | 20/11.5 sec |
| Tool life/edge | 90/270 pcs | 208/350 pcs |
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